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Document All Media Preparation Steps in GMP Microbiology Laboratories

Posted on June 8, 2025 By digi

Document All Media Preparation Steps in GMP Microbiology Laboratories

Document Media Preparation Steps in GMP Microbiology Labs

Remember: Every step of media preparation—from weighing to sterilization—must be recorded to ensure traceability and compliance with microbiological testing standards.

Why This Matters in GMP

Culture media used in microbiological testing, such as sterility testing or environmental monitoring, directly influences the accuracy and reliability of results. Improper preparation or undocumented practices can lead to compromised media, false results, or invalidated tests. GMP requires that all media preparation steps—reagent weighing, pH adjustment, sterilization cycles, and lot traceability—be recorded and reviewed. This ensures that test results are reproducible, investigations are traceable, and data meets regulatory scrutiny. Media-related deviations can lead to batch release delays or regulatory action.

Also Read:  Validate Software Used in GMP Data Acquisition Systems

Regulatory and Compliance Implications

FDA 21 CFR Part 211.194 and 211.160 require accurate and complete laboratory records. WHO GMP and Schedule M specify that all reagents and media be traceable, tested, and documented. EU GMP Chapter 6 emphasizes the need for proper recordkeeping in microbiological laboratories. Regulatory audits review media logs, growth promotion test records, and equipment sterilization cycles. Lack of documentation may be treated as a data integrity breach or incomplete testing process.

Implementation Best Practices

  • Maintain media preparation logbooks with date, preparer name, lot number, ingredients, and process steps.
  • Include sterilization parameters and equipment ID for each batch of media.
  • Perform and document growth promotion tests for each media lot before use.
  • Label all prepared media with preparation date, expiry date, and storage conditions.
  • Store retained samples of media batches used in critical testing for reference.
Also Read:  Understanding ANVISA GMP Guidelines for Pharmaceutical Manufacturers in Brazil

Regulatory References

  • FDA 21 CFR Part 211.160 – Laboratory Controls
  • FDA 21 CFR Part 211.194 – Laboratory Records
  • EU GMP Chapter 6 – Microbiological Testing
  • WHO GMP – Culture Media Preparation and Use
  • Schedule M – Microbiological Lab Documentation Requirements
GMP Tips Tags:culture media, documentation, EU GMP Chapter 6, FDA 21 CFR Part 211, GMP compliance, growth promotion test, laboratory SOPs, media preparation, microbiology lab, Schedule M, sterility testing, traceability, WHO GMP

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GMP Tips

  • Document All Media Preparation Steps in GMP Microbiology Laboratories
  • Do Not Use Laboratory Glassware with Faded or Unreadable Calibration Marks
  • Maintain Airlocks Under Positive Pressure in GMP Classified Areas
  • Do Not Conduct Repairs During Batch Production in GMP Facilities
  • Use Barcode Scanning to Enhance Material Traceability in GMP
  • Do Not Allow Flaking Paint in GMP Controlled Manufacturing Environments
  • Periodically Verify Water for Injection (WFI) Quality in GMP Operations
  • Never Allow Maintenance Tools in Grade A GMP Cleanrooms
  • Use Only Validated Autoclaves for Sterile Component Preparation
  • Monitor Supplier Specification Changes to Maintain GMP Compliance

More about GMP Tips :

  • Prohibit Forklift Use in Primary Packaging Areas to Prevent Contamination
  • Use Cleanroom-Grade Wipes for Cleaning in Sterile GMP Areas
  • Avoid Operating Equipment Without Completing Logbook Entries
  • Install Differential Pressure Gauges in Airlocks to Maintain GMP Zoning
  • Do Not Ignore Elevated Noise Levels in GMP Classified Areas
  • Never Skip Root Cause Analysis During GMP Deviation Investigations
  • Label In-Process Samples with Date and Initials for Traceability
  • Conduct Risk Assessments Before Implementing Process Changes
  • Never Use Photocopies as Originals for GMP Quality Documents
  • Never Apply Pressure to HEPA Filters During Cleaning in GMP Facilities
  • Do Not Record Test Results Before Completing the Analysis
  • Use Material Transfer Notes (MTNs) When Moving Raw Materials
  • Avoid Manual Data Corrections Without Proper Justification
  • Never Skip Microbial Monitoring in Critical GMP Zones
  • Monitor Supplier Specification Changes to Maintain GMP Compliance

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